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Heavy-Duty Drum Packing SAW Wire Production Line with PLC+HMI Control and Tungsten-Carbide Coated Drawing Drums

Heavy-Duty Drum Packing SAW Wire Production Line with PLC+HMI Control and Tungsten-Carbide Coated Drawing Drums

Detail Information
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Heavy-Duty Drum Packing SAW Wire Production Line

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PLC+HMI Control Submerged-Arc Welding Wire Production Line

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Tungsten-Carbide Coated Drawing Drums SAW Wire Production Line

Product Description
Product Overview

This SAW submerged-arc welding wire production line is designed for manufacturing solid submerged-arc welding wire from large-size raw wire rod.

The production workflow includes heavy-duty pay-off, multi-step surface descaling and polishing, boron coating, multi-pass straight-line drawing, wire finishing, take-up, and heavy-duty drum-packing or spool winding.

Equipped with a mature PLC + HMI control system, the line supports stable, heavy-duty continuous production. The entire line can be configured according to the customer's finished-wire dimension targets, annual output, and plant layout requirements.

Core Advantages
  • Robust heavy-duty machine frame, suitable for large-diameter raw rod and high-volume SAW wire production.
  • Effective multi-level surface pre-treatment to remove oxide and impurities, improving drawing stability.
  • Straight-line drawing units with wear-resistant tungsten-carbide coated drums for extended service life.
  • Flexible final packing options: heavy-duty drum packing or standard spool winding.
  • Reliable main components designed to withstand long-time, heavy-load industrial operation.
  • Customizable line layout, process configuration, and production capacity for individual projects.
Application Scope

Applied in manufacturing factories producing submerged-arc welding wire for heavy-industry welding consumables.

Specifications
Item Specification
Product Name SAW Submerged-Arc Welding Wire Production Line
Raw Material Large-size steel wire rod
Finished Wire SAW solid submerged-arc welding wire
Main Process Pay-off → surface descaling & polishing → boron coating → multi-pass drawing → finishing → take-up & heavy-duty packing
Control System PLC + HMI control system
Main Sections Pay-off & pre-treatment unit, straight-line drawing group, take-up & heavy-duty drum / spool packing
Customization Wire diameter range, capacity, and layout can be adjusted as per customer requirement

Note: Full technical datasheet, capacity details, and commercial offer will be provided upon your inquiry.