PLC+HMI Controlled MIG Wire Production Line with Electrolytic Copper-Coating System and Remote Diagnosis for Solid Welding Wire Manufacturing

This complete MIG wire production line is engineered for manufacturing copper-coated solid MIG-MAG welding wire, processing raw Φ5.5 mm wire rod down to finished dimensions of Φ0.8–1.2 mm.

The full process covers raw material pay-off, surface descaling and polishing, boron coating, multi-pass rough and fine straight-line drawing, electrolytic copper-coating, post-plating polishing, take-up, and final spool or drum packing.

The line adopts a PLC + HMI centralized control system with remote diagnosis capability. It is designed for continuous multi-shift industrial mass production, delivering stable output and excellent finished-wire surface quality. Line configuration can be customized according to your target annual capacity and workshop site conditions.

1. Multi-stage surface pre-treatment unit for effective oxide removal, ensuring stable drawing performance.
2. High-speed straight-line drawing machines with tungsten-carbide coated drums for extended service life.
3. Integrated electrolytic copper-coating system with automatic temperature and pH control for a uniform copper layer.
4. Complete solution from raw wire rod input to finished spooled or drum-packed MIG wire.
5. Well-known brand key components with a low failure rate, supporting long-time non-stop running.
6. Remote online diagnosis support; layout and capacity customizable to meet different project requirements.

Designed for factories producing solid copper-coated MIG-MAG welding wire, this line is widely used throughout the welding consumables manufacturing industry.

Note: Full technical datasheet, capacity details, and commercial offer will be provided upon your inquiry.